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Electrical Submersible Pump System

Electrical Submersible Pump System

PEMSCO could provide 4 series electrical submersible pump systems which are applicable for 4-1/2” to 8-5/8”casing, 30m3/d to 4700m3/d flow rate, 90℃ to 180℃bottom hole temperature and 3500m lifthead to meet the requirements of users. We could also provide the technical services including well selection,pump selection, installation, operation and trouble shooting.

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Submersible Pump

Submersible pumps are multistage centrifugal pumps which are designed to lift a full range of volume of oil and water at low operating cost with low initial investment. A pump is composed of impellers, diffusers, shaft, housing, pump head and base. Tandem pumps can be provided to satisfy the higher head requirement.

The submersible pumps are categorized into 86 series, 101 series (98 series), 130 series and 172 series.

Pump Specification

Casing

Series

OD(mm)

m3/d @50HZ

BPD@ 60HZ

4 1/2"Or Large

86

86

24-350

181-2642

5 1/2"Or Large

98

98

22-900

166-6792

7"Or Large

130

130

145-1715

1094-12900

8 5/8"Or Large

172

172

1600-5640

12076-42569

Gas Separator

In high GOR and low-bottom-hole pressure wells, the pump performance will be affected significantly by the free gas. In such cases, the intake section is replaced by a gas separator which removes the free gas from the produced fluid. By venting the free gas to the annulus, the separator prevents gas locking and cavitation, stable motor load and increase running life.

For special well conditions such as corrosive, abrasive or high GOR fluid, different design configuration ofseparators will be offered. Ni-Resist chamber and rotating puts eliminate potential corrosion and sandwear problems. In high GOR wells, we provide tandem separators with 5%-10% gas separation efficiencyincrease.

Three series gas separators are offered: 86 series, 101 series (98 series) and 130 series, to satisfy the necessity of pumps and casings.

Separator Specification

Casing Series Type Length(m) OD(mm)
4-1/2"or Large 86 QYF86X 0.65 86
5-1/2"or Large 98 QYF98X(17.4) 0.76 98
QYF98X(22.2) 0.69
101 QYF101X(17.4) 0.76 101.6
QYF101X(22.2) 0.69
QYF101XG(17.4) 0.71
QYF101XS(17.4) 1.22
QYF101XS(22.2) 1.07
7" or Large 130 QYF130X 0.944 130
QYF130XS 1.888
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In general, the protector performs the following basic functions:

a) housing the thrust bearing that carries the axial thrust developed by pump,
b) isolate and protect the motor from well fluid,
c) equalize the pressure inside the motor with the wellbore pressure and thus eliminate the pressure differential across shaft seals,
d) compensate for the expansion and contraction or motor oil due to heating and cooling of the motor when the unit is running or shut down,
e) transmit the shaft torque from motor to pump.

We could provide labyrinth protectors, elastomeric bag/labyrinth protectors and modular design protectors to match individual well conditions or customer requirements.

Five series module protectors are provided by PEMSCO: 86Series, 101 series (98 series),130 series, 143 series and
172 series protectors. Tandem protectors can be used to increase motor protection when needed.

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Protector Specification

Casing Series Type Configuration Length(m) OD(mm) Application Temperature
4-1/2"or Large 86 QYH86J Elastomeric Bag 1.6 86 90/120℃
4-1/2"Or Large 86 Double Elastomeric Bag Elastomeric Bag 2 86 90/120℃
5-1/2"Or Large 98 QYH98RC Labyrinth 1.6 98 90/120℃/150℃
5-1/2"Or Large 98 QYH98J Elastomeric Bag 1.7 98 90/120℃/150℃
5-1/2"or Large 86 QYF86X Elastomeric Bag 0.65 86 90/120℃/150℃
5-1/2"or Large 86 QYF86X Elastomeric Bag 0.65 86 90/120℃/150℃
7"Or Large 130 QYH130C Labyrinth 1.9 130 90/120℃/150℃
7"Or Large 130 QYH130J Elastomeric Bag 0.65 130 90/120℃/150℃
7"Or Large 143 QYH143C Labyrinth 1.9 143 90/120℃/150℃
7"Or Large 143 QYH143J Elastomeric Bag 1.9 143 90/120℃/150℃
7"Or Large 130 QYH130 Modular Design 3 130 90/120℃/150℃
7"Or Large 143 QYH143 Modular Design 3 143 90/120℃/150℃
8-5/8"or Large 172 QYH172C Labyrinth 2.1 172 90/120℃/150℃
8-5/8"Or Large 172 QYH172J Elastomeric Bag 2.1 172 90/120℃/150℃
8-5/8"Or Large 172 QYH172J2 Double Elastomeric Bag 2.1 172 90/120℃/150℃
Submersible Motor

The submersible motor is a two-pole three-phase squirrel cage induction motor with a length varying from 1.5meters to 10 meters. Tandem configuration with higher power output can be provided according to the requirement.

The motor is vertical suspending configuration, and mainly made up of stators, rotors, bearings, head and base. A highly refined mineral oil is filled in the motor inside to provide dielectric strength, lubrication for bearing and cooling.

PEMSCO offers motor designs in a wide range of rated horse Over, operating voltages and currents to meet application requirements in casings of 4-1/2”, 5-1/2”, 7”, 8-5/8”or larger casing size. Normally the operating voltage for motors is from 200V to 3500V, and the operating current is from 10A to 120A. The output horsepower is a direct proportion with the motor length. When the motor is fully loaded, the rotate speed is up to 2900 RPM at 50 Hz.

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Motor Specification

Casing

Series

OD(mm)

KW 50HZ

HP 60HZ

Application Temperature




Range

KW Per Rotor

Range

HP Per Rotor


4 1/2" Or Large

95

95

6-72

1.2

10-116

1.9

150℃

5 1/2" Or Large

114P

114.3

6-148

3.1

10-240

5

150℃

5 1/2" Or Large

114J

114.3

7-152

3.7

10-246

6

120℃

5 1/2" Or Large

114PH

114.3

8-151

4.3

14-245

7

90℃

5 1/2" Or Large

114Y

114.3

8-152

4

12-243

6.4

Rare earth permanent magnet synchronous motor 90℃

7" Or Large

138

138

8-320

8

26-516

12.9

150℃

7" Or Large

143

143

10-420

10

32-672

16

150℃

7" Or Large

143(New type)

143

240-504

12

386-810

19.3

120℃

 5/8" Or Large

188

188

50-900

25

643-1448

40

150℃